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内容由Tom Reed: Lean Enthusiast & President of American Lean, Tom Reed: Lean Enthusiast, and President of American Lean提供。所有播客内容(包括剧集、图形和播客描述)均由 Tom Reed: Lean Enthusiast & President of American Lean, Tom Reed: Lean Enthusiast, and President of American Lean 或其播客平台合作伙伴直接上传和提供。如果您认为有人在未经您许可的情况下使用您的受版权保护的作品,您可以按照此处概述的流程进行操作https://zh.player.fm/legal
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Topics to Include in Your Lean Training- Part 1

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Manage episode 279699555 series 2817713
内容由Tom Reed: Lean Enthusiast & President of American Lean, Tom Reed: Lean Enthusiast, and President of American Lean提供。所有播客内容(包括剧集、图形和播客描述)均由 Tom Reed: Lean Enthusiast & President of American Lean, Tom Reed: Lean Enthusiast, and President of American Lean 或其播客平台合作伙伴直接上传和提供。如果您认为有人在未经您许可的情况下使用您的受版权保护的作品,您可以按照此处概述的流程进行操作https://zh.player.fm/legal

Since it’s near the end of the year and your company might consider Lean training for next year, I thought I’d give you an early present and cover what to include in your Lean training. This is not an exhaustive list and I’m going to break this up over several weeks. I'll cover more topics through the end of the year. So stay tuned!

If you cover these topics, I know you will have a very solid start in educating employees on Lean topics that will benefit your company immensely! It’s helpful to add workshops for many of these topics to keep people excited and engaged when we can all get into a training room again!

1. Lean History

People need to know Lean isn’t something new. It wasn’t invented by Toyota. You can trace the roots of Lean to Frederick Taylor, who understood if you divide work evenly among multiple people, you can produce a product quicker than one person building the item can. This was in the late 1800s.

Henry Ford used that concept to build millions of cars and it revolutionized the auto industry. Today Lean is used in many industries, from hospitals and financial services to manufacturing. Don’t spend too much time on this, just provide some background.

2. Value-added and Non-value-added work

Something the customer will pay for is value-added work. Just about everything else is waste. The entire goal of Lean is to identify and eliminate waste from processes. Not eliminate people.

When companies say they don’t have time to work on eliminating waste, it’s because they spend too much time conducting nonvalue-added activities. Rework, building scrap, dispositioning scrap, looking for things, traveling, etc. When you eliminate the waste, you do less firefighting.

3. The Eight Wastes

Now that you’ve mentioned waste within processes, it’s time to introduce the eight wastes. Put these in this order so they spell the mnemonic DOWNTIME. Defects, Overproduction, Waiting, Not Listening to People’s Ideas (N), Transportation, Inventory, Motion, Excess Processing.

Have employees identify wastes in their areas that fall into these categories. This gets them thinking. Write them down on a flip chart.

4. 6S

6S is a cleaning and organizing method. Each step begins with the letter S. Sort, Shine, Set-in-place, Standardize, and Sustain. This is a key Lean method and where many companies begin their Lean journey.

The key to drive this home is to show pictures of areas that have gone through the 6S process. Share before and after pictures. Show pictures of what a mess the area was before and what it looks like after everything is in its place.

You can discuss if your company will conduct 6S audits or use a better method, which I will share in a later blog.

Next week I will cover more on what to include in your Lean training.

As always, it is an honor to serve you, and I hope that you and your company are getting better every day!

Rate and Review Here

More show notes are here

Schedule a free 1/2 call with Tom Reed.

Buy the Lean Game Plan



Follow me on Twitter@dailyleancoach

Join me on Linked In

  continue reading

200集单集

Artwork
icon分享
 
Manage episode 279699555 series 2817713
内容由Tom Reed: Lean Enthusiast & President of American Lean, Tom Reed: Lean Enthusiast, and President of American Lean提供。所有播客内容(包括剧集、图形和播客描述)均由 Tom Reed: Lean Enthusiast & President of American Lean, Tom Reed: Lean Enthusiast, and President of American Lean 或其播客平台合作伙伴直接上传和提供。如果您认为有人在未经您许可的情况下使用您的受版权保护的作品,您可以按照此处概述的流程进行操作https://zh.player.fm/legal

Since it’s near the end of the year and your company might consider Lean training for next year, I thought I’d give you an early present and cover what to include in your Lean training. This is not an exhaustive list and I’m going to break this up over several weeks. I'll cover more topics through the end of the year. So stay tuned!

If you cover these topics, I know you will have a very solid start in educating employees on Lean topics that will benefit your company immensely! It’s helpful to add workshops for many of these topics to keep people excited and engaged when we can all get into a training room again!

1. Lean History

People need to know Lean isn’t something new. It wasn’t invented by Toyota. You can trace the roots of Lean to Frederick Taylor, who understood if you divide work evenly among multiple people, you can produce a product quicker than one person building the item can. This was in the late 1800s.

Henry Ford used that concept to build millions of cars and it revolutionized the auto industry. Today Lean is used in many industries, from hospitals and financial services to manufacturing. Don’t spend too much time on this, just provide some background.

2. Value-added and Non-value-added work

Something the customer will pay for is value-added work. Just about everything else is waste. The entire goal of Lean is to identify and eliminate waste from processes. Not eliminate people.

When companies say they don’t have time to work on eliminating waste, it’s because they spend too much time conducting nonvalue-added activities. Rework, building scrap, dispositioning scrap, looking for things, traveling, etc. When you eliminate the waste, you do less firefighting.

3. The Eight Wastes

Now that you’ve mentioned waste within processes, it’s time to introduce the eight wastes. Put these in this order so they spell the mnemonic DOWNTIME. Defects, Overproduction, Waiting, Not Listening to People’s Ideas (N), Transportation, Inventory, Motion, Excess Processing.

Have employees identify wastes in their areas that fall into these categories. This gets them thinking. Write them down on a flip chart.

4. 6S

6S is a cleaning and organizing method. Each step begins with the letter S. Sort, Shine, Set-in-place, Standardize, and Sustain. This is a key Lean method and where many companies begin their Lean journey.

The key to drive this home is to show pictures of areas that have gone through the 6S process. Share before and after pictures. Show pictures of what a mess the area was before and what it looks like after everything is in its place.

You can discuss if your company will conduct 6S audits or use a better method, which I will share in a later blog.

Next week I will cover more on what to include in your Lean training.

As always, it is an honor to serve you, and I hope that you and your company are getting better every day!

Rate and Review Here

More show notes are here

Schedule a free 1/2 call with Tom Reed.

Buy the Lean Game Plan



Follow me on Twitter@dailyleancoach

Join me on Linked In

  continue reading

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